Materials Science

At the core of Poly4mer Technologies is deep expertise in advanced materials science—elevated by artificial intelligence. We engineer proprietary polymer and polymer-derived ceramic (PDC) coatings at the molecular level, designing each composition to deliver precise functionality under extreme conditions. Our materials are developed to resist corrosion, thermal degradation, wear, oxidation, and electromagnetic interference, all while maintaining structural integrity at sub-100 nm thicknesses.

Through our AI-accelerated materials discovery platform, we rapidly explore and optimize novel formulations, enabling faster innovation cycles and smarter coatings with unmatched performance-to-thickness ratios. This digital-first approach allows us to fine-tune surface energy, dielectric constants, hydrophobicity, emissivity, and more—unlocking entirely new material capabilities for defense, aerospace, and energy systems.

Our fusion of materials science and AI doesn’t just improve coatings—it redefines what they can do.

Precision Deposition Technology

Our coatings are made possible by a custom-built deposition system engineered to deliver ultra-thin, uniform films on complex 2D and 3D geometries. Designed in-house, our tool supports low-temperature processing (<150°C) to ensure compatibility with heat-sensitive substrates—critical for aerospace alloys, composites, and electronics. Unlike conventional coating systems, our platform integrates precise control of coating thickness, flow dynamics, and curing conditions, enabling defect-free application at the sub-100 nm scale.

What sets us apart is our versatile, multi-mode approach—supporting spray, dip, and chemical vapor deposition (CVD)—all optimized for polymer-to-ceramic conversion when needed. The equipment is tailored for scalable R&D and future production, with integrated AI-based process tuning and data logging for real-time optimization.

This proprietary platform allows us to achieve what traditional systems cannot: high-performance, conformal coatings with tailored surface properties, ultra-low thickness, and robust adhesion—all in a single step.

COATING PROCESS

We utilize a dual-mode coating process tailored for precision, scalability, and compatibility with complex part geometries:

Vapor Deposition Technology
- Enables uniform and conformal coatings <3 μm
- Ideal for both 2D and intricate 3D geometries
- Delivers excellent thickness control and surface coverage
- Suitable for internal engine parts, electronics, and aerospace systems
Spray Coating Method
- Designed for thicker coatings where conformality is less critical
- Scalable for large surface areas and external components
- Tunable for durability, corrosion resistance, and surface functionality

Together, these processes allow us to match the right technique to each application—ensuring maximum coating performance and manufacturing flexibility.